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PP · Production Planning

Plan-to-Produce SAP S/4HANA training

Convert demand into planned orders, production orders, confirmations and goods receipt.

Resumen del proceso y contexto de negocio

Plan-to-Produce turns demand into executable production. It depends on material master data, BOMs, routings, work centers, MRP, capacity and shop-floor confirmations.

Learners can explain how MRP proposals become production orders and how confirmations and goods receipts affect inventory and finance.

Flujo end-to-end

  1. 1

    Capture demand

    MD61 / Sales order

    App Fiori: Manage PIRs; Monitor Demand

    Impacto ACDOCA: No direct posting; creates planning requirement.

  2. 2

    Run MRP

    MD01N

    App Fiori: Schedule MRP Runs

    Impacto ACDOCA: Creates planned orders or purchase proposals.

  3. 3

    Convert planned order

    MD04 / CO40

    App Fiori: Manage Planned Orders

    Impacto ACDOCA: Creates production order with BOM and routing.

  4. 4

    Confirm production

    CO11N

    App Fiori: Confirm Production Operation

    Impacto ACDOCA: Posts activity and can trigger backflush.

  5. 5

    Post goods receipt

    MIGO / CO15

    App Fiori: Post Goods Movement

    Impacto ACDOCA: Updates stock and financial inventory value.

Tablas clave

TableExplicacion
MARA / MARCMaterial master and plant planning data.
STKO / STPOBill of material header and item data.
PLKO / PLPORouting header and operation data.
AFKO / AFPOProduction order header and item data.
RESBComponent reservations for production orders.

Guia paso a paso

Review planning inputs

Validate MRP type, lot size, procurement type, BOM and routing before running MRP.

Atencion: MRP cannot compensate for bad master data.

Convert the right proposal

Use stock/requirements list and exception messages before converting planned orders.

Atencion: Do not convert every proposal without checking dates and quantities.

Control execution

Release order, stage components and confirm operations with realistic yield and scrap.

Atencion: Backflush errors often reveal missing components or wrong BOM validity.

Close the order

Post goods receipt, analyze variances and settle where required.

Atencion: Unsettled orders hide production cost issues.

Errores comunes y solucion

No planned order created

Causa probable: MRP views, planning file, lot size or demand source is missing.

Ruta de solucion: Check MD04, material master MRP views and planning file entry.

Component not backflushed

Causa probable: BOM item, storage location or backflush indicator is wrong.

Ruta de solucion: Inspect BOM item, work center and production supply settings.

Order variance is unexpected

Causa probable: Actual consumption, activity confirmation or standard cost differs from plan.

Ruta de solucion: Analyze component issue, confirmations and costing data.

Diferencias ECC a S/4HANA

S/4HANA improves planning and execution visibility with MRP Live, Fiori monitoring and real-time inventory/finance integration.

Glosario

MRP
Material Requirements Planning calculation for supply proposals.
BOM
Bill of material listing components required to make a product.
Routing
Sequence of production operations and work centers.
Backflush
Automatic goods issue of components during confirmation.

Prueba de conocimiento

Complete la prueba con al menos 70 % para desbloquear el certificado.

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